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BY JUSTIN RAY Follow the countdown and launch of the inaugural Boeing Delta 4-Heavy rocket on a demonstration test flight.
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1828 GMT (1:28 p.m. EST) The CBC liquid hydrogen loading is about one-third complete.
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1805 GMT (1:05 p.m. EST) Complex 37 has two giant sphere-shaped fuel tanks to store the cryogenic liquid oxygen and liquid hydrogen. The LOX tank holds 250,000 gallons and LH2 sphere about 850,000 gallons. Complex 37 has two giant sphere-shaped fuel tanks to store the cryogenic liquid oxygen and liquid hydrogen. The LOX tank holds 250,000 gallons and LH2 sphere about 850,000 gallons. The cryogenics are fed from the storage tanks through pipelines to the pad. For the three Common Booster Cores, the propellants are routed up to the launch table upon which the rocket sits. Tail service masts, the large box-like structures at the base of the vehicle, feed the oxygen and hydrogen to the boosters via separate umbilicals. The upper stage receives its cryos from the middle swing arm that extends from the Fixed Umbilical Tower to the front-side of the rocket.
1759 GMT (12:59 p.m. EST) Chilled to Minus-423 degrees Fahrenheit, the liquid hydrogen will be consumed by the RS-68 main engines along with liquid oxygen during the early minutes of launch.
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1636 GMT (11:36 a.m. EST) If needed, Wednesday's launch window is a minute longer and extends from 2:36 to 5:32 p.m. EST (1936-2232 GMT). There is a 60 percent chance of acceptable weather. Clouds, rain and winds are concerns. The weather is excellent today.
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1406 GMT (9:06 a.m. EST) The multi-step process of loading all eight cryogenic propellant tanks in the rocket was scheduled to begin in the next half hour. However, those operations will be placed on hold until a problem is resolved at the launch pad and the troubleshooting team has cleared the hazard area around Complex 37.
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1352 GMT (8:52 a.m. EST) About 14 minutes remain in this planned hold.
1340 GMT (8:40 a.m. EST) Winds are currently 12 knots and the temperatures have warmed to 51 degrees. The launch time forecast calls for scattered clouds at 4,000 feet, 10 miles visibility, easterly winds at 8 gusting to 12 knots and a temperature of 63 degrees F. The wind limit at launch time is 16 knots for the particular direction expected this afternoon. That assures safety of the rocket as it climbs off the pad.
1306 GMT (8:06 a.m. EST) The Terminal Countdown begins when the clocks resume ticking at 9:06 a.m. EST.
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MONDAY, DECEMBER 20, 2004 Here is a full preview of the countdown, originally written for the first launch attempt but now updated to reflect tomorrow's liftoff time. Workers pulling night-owl duty will begin countdown activities in the predawn hours Tuesday, prepping the debut Delta 4-Heavy rocket, its Cape launch site and ground systems for fueling and liftoff. The 33-story mobile service tower enclosing the rocket at pad 37B is scheduled for retraction before sunrise as the 9-million pound structure is wheeled 100 yards away from the Delta booster's launch mount. Clearing the pad of all personnel happens at 8:06 a.m. EST as the countdown clocks enter a 60-minute planned hold. During this pause, the Boeing and Air Force management teams will conduct a series of polls to ensure all systems are ready to start the Terminal Countdown and begin loading super-cold cryogenic propellants into the rocket. Terminal Count starts at 9:06 a.m. EST from the T-minus 5-hour, 15-minute mark. Fueling operations commence with the "chill down" thermal conditioning of the liquid oxygen systems on the three Common Booster Cores at 9:36 a.m. Once that prep work is completed, the liquid oxygen tanks in each CBC will be filled with the Minus-298 degree Fahrenheit oxidizer. Liquid hydrogen fueling of the CBCs starts with cold gas chilldown at about 9:40 a.m. Loading of the rocket's fuel tanks with the Minus-423 degrees Fahrenheit propellant should start around 10:30 a.m. with the "slow fill" mode before transitioning later to "fast fill." Chilling of the upper stage's liquid oxygen and liquid hydrogen systems will start shortly after 11 a.m. The liquid oxygen tank is scheduled to be loaded first, starting around 11:25 a.m. Hydrogen fill will start around 11:35 a.m. Complex 37 has two giant sphere-shaped fuel tanks to store the cryogenic liquid oxygen and liquid hydrogen. The LOX tank holds 250,000 gallons and LH2 sphere about 850,000 gallons. The cryogenics are fed from the storage tanks through pipelines to the pad. For the three Common Booster Cores, the propellants are routed up to the launch table upon which the rocket sits. Tail service masts, the large box-like structures at the base of the vehicle, feed the oxygen and hydrogen to the boosters via separate umbilicals. The upper stage receives its cryos from the middle swing arm that extends from the Fixed Umbilical Tower to the front-side of the rocket. Once the rocket is fueled up, all eight cryogenic tanks in the CBCs and upper stage will be topped off through the final minutes of the count to replace the cryogenics that naturally boil away. A series of engine nozzle motion checks occur at about 1:20 p.m. These "slew" tests ensure the engines will provide good steering for the rocket's ascent. Range Safety conducts tests of the command receiver decoders a half-hour later. This system would be used to destroy the vehicle if it veered off course during launch. At 2:16 p.m., the countdown enters a planned 15-minute hold at the T-minus 5 minute mark. This offers managers a chance to perform final readiness polls of the entire launch team to verify there are no issues or concerns before entering the last phase of the countdown. Assuming all systems are go, clocks will resume ticking at 2:31 p.m. During those final five minutes, the rocket will switch to internal power, ordnance will be armed, all eight cryogenic tanks will be secured and the Range will announce a clear-to-launch. At T-minus 13.5 seconds, the sparkler-like radial outward firing ignitors -- or ROFIs -- are started beneath the main engine nozzles. The Terminal Countdown Sequencer will grab control at T-minus 8.5 seconds to manage events in the crucial last seconds and oversee the rocket's status. The ignition sequence for the three RS-68 powerplants follows at T-minus 5.5 seconds as the main hydrogen fuel valve in each engine is opened. As fuel floods through the engines, spectacular flame erupts at the base of the rocket as free hydrogen reaches the ROFIs. "As that hydrogen makes it through the engine and hits those sparks, you are going to see the flame rise along the side of the rocket," said Dan Collins, the Boeing vice president of expendable launch systems. The oxygen valves in the engines are opened at T-minus 2 seconds as the RS-68s begin roaring to life. The engines must rev up to full throttle -- 102 percent thrust level -- and undergo a rapid computer-controlled health check to ensure all parameters are met. "If (the control sequencer) determines all three RS-68s, as well as the rest of the vehicle is in good health, at T-0 it will send the signal to release the hold-down bolts and the rocket will take off. There is a very short period of time where the rocket is under full thrust, being monitored for health, before we let it go." If any problem is detected before T-minus 40 milliseconds, the engines will shut down and the liftoff aborted, Collins said. A successful engine startup leads to T-0 as the 12 hold-down bolts that have been restraining the rocket to Earth finally detonate. The 23-story, 1.6-million pound vehicle blasts off at 2:36 p.m. EST (1931 GMT) to begin the maiden voyage of Boeing's Delta 4-Heavy rocket on its qualification flight. "It will clear the tower in about the same amount of time as the (Delta 4) Medium vehicle did -- somewhere a little quicker than 20 seconds, but not a lot. In the Delta 4 family, the Medium vehicle and the Heavy -- so the ones without solid rocket motors -- tend to rise at about the same rate. They have essentially the same thrust-to-weight ratios," Collins said. The slow-rising rocket's trajectory, coupled with conservatism for this first flight, resulted in an unusually large hazard area covering Cape Canaveral Air Force Station. Virtually the entire base will be evacuated Tuesday morning except for 437 mission-critical personnel, said Col. Mark Owen, the 45th Space Wing commander at Cape Canaveral. "It is prudent to make sure the public safety is well taken care of. And I think what the Range has done is right in line with good engineering practice," Collins said. Watch this page for live updates throughout the countdown and flight.
SUNDAY, DECEMBER 19, 2004
SATURDAY, DECEMBER 18, 2004 Liftoff is scheduled for 2:36 p.m. EST (1936 GMT) at the opening of a two-hour, 55-minute window extending to 5:31 p.m. EST (2231 GMT). The weather outlook calls for near-perfect conditions. See the forecast here. Boeing has a backup launch opportunity on Wednesday, if needed, with a window of 2:36 to 5:32 p.m. EST. The big booster will carry a satellite payload mockup during this demonstration flight.
SUNDAY, DECEMBER 12, 2004 The 235-foot tall rocket has missed three consecutive launch opportunities to fly its demonstration mission. Friday's shot was spoiled by gloomy weather, trouble with the master sequencer that controls the final seconds of the countdown stopped the flight Saturday and problems with the environmental control system prevented an attempt Sunday. Boeing was preserving the hope of trying again Monday, which was the last realistic chance of scheduling the launch ahead of a commercial Lockheed Martin Atlas 5 rocket flight slated for this Friday from the Cape. But by Sunday evening, Boeing officials acknowledged that the Delta 4 would have a longer wait. All launches from the spaceport require tracking, safety and communications services from the Air Force-controlled Eastern Range. The vast network needs time between launches of different rockets to reset its equipment and computer systems. As a result, the Delta 4-Heavy is forced to take the next available slot on the Range, which is on or about Tuesday, December 21. The exact date will be determined by when the Atlas goes and the Range turnaround. The Atlas 5 will carry the AMERICOM 16 communications satellite into orbit during an early-morning ascent from Complex 41. Liftoff is targeted for 4:41 a.m. EST (0941 GMT). Lockheed Martin has a backup date reserved on the Range for next Saturday, if needed. (See our coverage of that launch here) The main objective of Delta 4-Heavy's test flight is proving the extremely complex rocket works as advertised in preparation for its upcoming operational launches for the U.S. government. The Air Force awarded Boeing a $141 million contract to complete the qualification flight. The demonstration mission carries an instrumented satellite mockup that will be deployed into geosynchronous orbit nearly six hours after liftoff. Two university nanosats hitching a ride on the dummy satellite are supposed to be ejected in low-Earth orbit about 16 minutes into flight. If all goes well, the government plans to accomplish two operational Delta 4-Heavy mission next year -- the deployment of the final Defense Support Program missile-warning satellite in August and the launch of a classified National Reconnaissance Office payload in December. The Delta 4-Heavy was developed under the Air Force's Evolved Expendable Launch Vehicle program. The EELV effort has created the Atlas 5 and Delta 4 next-generation rockets to provide military, scientific and commercial payloads reliable routes to space. America's current heavy-lifting rocket, the heritage Titan 4, is being retired next year. That makes Delta 4-Heavy's debut even more critical to ensuring a way to launch the largest satellites. "As we close a chapter on our Titan 4 program, the importance of this mission cannot be overstated in terms of assuring access to space for America's heavy-class payloads," said Col. Mark Owen, 45th Space Wing commander at Cape Canaveral.
2335 GMT (6:35 p.m. EST) We'll post additional information as it becomes available.
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1637 GMT (11:37 a.m. EST) "During securing activities following yesterday's launch attempt, the environmental control system experienced a system outage. Engineers have not been able to determine the root cause of the outage. This has led mission management to decide to scrub today's attempt. This will allow the team to determine the root cause and execute any required corrective actions. "The launch team is coordinating with the Range to determine the next available launch date."
1539 GMT (10:39 a.m. EST) The Air Force-controlled Range provides tracking, safety and communications services to all Cape Canaveral launches.
1503 GMT (10:03 a.m. EST) The situation prevented the countdown from proceeding into fueling operations this morning as workers wrestled with the problem. Engineers will spend the rest of today formulating plans to trace the root cause of the ECS failure, officials said. A launch attempt on Monday is not an option. The launch team was instructed to perform an extended scrub turnaround procedure, not a 24-hour recycle of the countdown. We will update this page as additional information becomes available.
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1402 GMT (9:02 a.m. EST) Engineers are working through some issues at the pad. Therefore, the countdown activities and fueling operations will be delayed until the launch complex is cleared.
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1302 GMT (8:02 a.m. EST) Since sunrise this morning, technicians have been working to power up the rocket's avionics, activating the guidance computer, completing pre-fueling preps and performing Range Safety hold-fire checks.
1150 GMT (6:40 a.m. EST) The vehicle stands atop pad 37B bathed in powerful flood lights. Following yesterday's scrub, the mobile service tower was left retracted in its launch position. It is cold, crisp, clear morning here in Central Florida. The weather forecast is favorable today.
SATURDAY, DECEMBER 11, 2004 "The upper-level trough over Florida today will move eastward off the coast tomorrow resulting in a decrease in winds both at the surface and at the upper levels. Cloud cover will also continue to decrease through Sunday. A slight concern remains for a violation of ground winds," the Air Force weather team reports.
1805 GMT (1:05 p.m. EST) As fueling operations got underway this morning at Cape Canaveral's pad 37B, engineers reported a problem with the Terminal Countdown Sequencer Rack computer system. Known as TCSR, this sequencer assumes control of the countdown at T-minus 8.5 seconds, overseeing ignition of the RS-68 main engines and verifying the Rocketdyne powerplants rev up to full throttle before committing the 1.6-million-pound vehicle to flight. A 7-person troubleshooting crew was dispatched to the pad's telemetry room as officials hoped to resolve the problem. Loading of the rocket with super-cold liquid hydrogen and liquid oxygen was put on hold while the team worked at the pad. After spending a couple of hours assessing the problem, the decision was made to postpone the mission until Sunday. "At this time we would like to proceed with a scrub to today's operation," the Boeing launch director told the chief launch conductor. "The main activity for the rest of the day, of course, will be to address the problem at hand." High-altitude winds and gusty surface winds were concerns during today's countdown, too. Assuming the sequencer issue can fixed by Sunday, countdown clocks will start early tomorrow morning for a fresh launch attempt. Liftoff will be possible between 2:32 to 5:28 p.m. EST (1932-2228 GMT). Air Force meteorologists predict a 70 percent chance of good weather during the window with just some scattered clouds at 3,000 feet, visibility of 10 miles, northwesterly winds from 300 degrees at 10 gusting to 15 knots and a temperature of 64 degrees F. This inaugural Delta 4-Heavy rocket launch will loft an instrumented satellite mockup into geosynchronous orbit during a six-hour mission designed to demonstrate the complex booster operates correctly before two national security payloads are flown next year.
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1720 GMT (12:20 p.m. EST) A crew is currently at the pad troubleshooting the glitch. There is still no indication when the Delta 4-Heavy rocket will blast off from Cape Canaveral Air Force Station this afternoon. A lengthy launch window extends from 2:31 to 5:27 p.m. EST, giving a good deal of margin to compensate for this delay in the work timeline.
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1631 GMT (11:31 a.m. EST) While this unscheduled troubleshooting is underway, fueling of the rocket has been delayed by more than an hour. There has been no official word on pushing the target launch time into today's nearly three-hour available launch opportunity.
1624 GMT (11:24 a.m. EST) Upper level winds are a key concern too. Meanwhile, some clouds moving westward toward the coast are being watched. They could be a problem if they are deemed too thick for the rocket to fly through. But at this point the weather officer is not too concerned about these clouds. The weather forecast for tomorrow is much improved and calls for a 70 percent of favorable conditions. Winds remain the issue.
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1552 GMT (10:52 a.m. EST) Officials have an exceptionally long launch window to work with this afternoon. Liftoff is possible between 2:31 and 5:27 p.m. EST.
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1401 GMT (9:01 a.m. EST) Ground winds at the launch pad as well as upper-altitude winds are concerns today. But the launch attempt is moving forward in hopes that the weather cooperates. Fueling of the rocket begins in the next half hour.
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1347 GMT (8:47 a.m. EST) About 14 minutes remain in this planned hold.
1334 GMT (8:34 a.m. EST) The wind limit at launch time is 17 knots. That assures safety of the rocket as it climbs off the pad. Meteorologists are predicting winds of 15 gusting to 25 knots this afternoon, prompting the high odds of violating the launch weather rules.
1301 GMT (8:01 a.m. EST) The Terminal Countdown begins when the clocks resume ticking at 9:01 a.m. EST.
1020 GMT (5:20 a.m. EST) The wheeled mobile service structure moves along rail tracks to its launch position about the length of a football field from the rocket's mount. The 9-million pound tower shields the Delta 4 from the weather, provides workers 360-degree access to the various areas on the vehicle and is needed to hoist the payload atop the upper stage during the launch campaign. The tower is 90-feet wide and 40-feet deep. Once the tower is fully retracted, crews will secure the complex for launch before leaving the danger area around the pad. All workers must be clear of the area in preparation for the start of hazardous operations, including fueling the vehicle later this morning.
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0230 GMT (9:30 p.m. EST Fri.) But worries about the weather are hanging over the countdown. A cold front slowly sliding through Central Florida has bought extensive cloud cover, rain and gusty winds. The weather team predicts a 70 percent chance that conditions will prohibit liftoff during Saturday's 2:31 to 5:27 p.m. EST launch opportunity. Mission managers were scheduled to receive a weather update at 2:30 a.m. EST to decide whether to press ahead with the countdown. Assuming officials give the "go" to proceed, rollback of the mobile service tower from around the rocket -- leaving the 23-story vehicle fully exposed to the weather -- occurs before sunrise. The Terminal Countdown starts at 9:01 a.m. EST. Fueling of the rocket's eight cryogenic liquid hydrogen and liquid oxygen tanks begins a half-hour later. A full preview of the countdown is available here. We will be posting live updates throughout the countdown and launch. Watch this page for the latest!
FRIDAY, DECEMBER 10, 2004 Watch this page for continuing updates.
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0530 GMT (12:30 a.m. EST) Workers pulling night-owl duty will begin countdown activities in the predawn hours Saturday, prepping the debut Delta 4-Heavy rocket, its Cape launch site and ground systems for fueling and liftoff. Read our countdown preview.
THURSDAY, DECEMBER 9, 2004
1622 GMT (11:22 a.m. EST) The pre-launch news conference has just begun. We will post additional details shortly.
1420 GMT (9:20 a.m. EST) A pre-launch news conference is coming up at 11 a.m. EST. We'll post a full update and preview the countdown following the event. Watch this page for updates.
WEDNESDAY, DECEMBER 8, 2004
TUESDAY, DECEMBER 7, 2004
MONDAY, DECEMBER 6, 2004 The weather forecast calls for generally favorable conditions for launch during the nearly three-hour window. See the full forecast here.
WEDNESDAY, NOVEMBER 24, 2004
SUNDAY, OCTOBER 31, 2004 Throughout this year's on-pad testing sequence, officials have focused on three key challenges created by the Delta 4-Heavy and its trio of Common Booster Cores that generate the 1.9 million pounds of thrust to propel the 23-story rocket off the launch pad. Read our full story.
SUNDAY, OCTOBER 10, 2004
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