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BY JUSTIN RAY Follow the launch of the first SpaceX Falcon 1 rocket. Reload this page for the very latest on the mission.
SATURDAY, MARCH 25, 2006
FRIDAY, MARCH 24, 2006 More than three years of development took the Falcon 1 rocket from the drawing board to the launch pad thanks to the backing of Elon Musk. The South African spent part of the fortune he made as co-founder of PayPal, the online payment system, and the earlier Zip2 software company to create Space Exploration Technologies Corp. He formed SpaceX with the goal of vastly reducing the cost of rockets and dreams of human voyages to the planets. The company's first space booster blasted off at 2230 GMT (5:30 p.m. EST) from the seven-acre Omelek Island in the Kwajalein Atoll. The mission had been delayed months by technical setbacks. The 70-foot tall Falcon 1 rocket, named after the Star Wars Millennium Falcon, was carrying a tiny science spacecraft built by cadets at the U.S. Air Force Academy. The two-stage booster was supposed to deploy the probe into a 250 by 310 mile orbit around Earth. Priced at $6.7 million per launch, the Falcon 1 small-satellite launcher seems like a bargain in the U.S. market, since NASA currently spends almost three times that much on existing rockets of similar lifting power. What's more, the Falcon 1's design will evolve into larger rockets -- the Falcon 5 and Falcon 9 -- to haul much heavier payloads into orbit while promising to keep the cost lower than Atlas or Delta vehicles. But Friday's launch turned into a brutal failure. Liftoff was delayed 90 minutes because the retrieval ship for the reusable first stage was errantly inside the restricted zone downrange and had to be moved into safer waters. After the unplanned hold, countdown clocks entered the final 75 minutes and the rocket was loaded with a highly-refined kerosene propellant and supercold liquid oxygen to feed the engines on both stages. To keep the liquid oxygen from warming up and naturally boiling away while the rocket sat on its tropical launch pad before liftoff, a "thermal coat" had been wrapped around the first stage. Problems running out of liquid oxygen on the remote island have bedeviled SpaceX over the past few months. "A glaring deficiency that we had in the November and December attempts was the fact that we were basically boiling LOX at an unacceptably high rate. It is hard to get LOX on the island. So what we did was put a blanket scheme together to cover the first stage LOX tank," Gwynne Shotwell, SpaceX vice president of business development, told reporters during Friday's countdown. "It is held to the rocket by Velcro and we've got lanyards that hold it down to the ground. So basically the lanyards will pull a zipper as the vehicle lifts up, a Velcro zipper, and that LOX tank insulation will stay on the ground as the vehicle flies through it." Countdown clocks hit T-zero and the Merlin main engine fired to life. The powerplant, expected to generate about 77,000 pounds of thrust, was developed in-house by SpaceX. The Falcon 1 had set sail on its maiden voyage, and a video camera mounted on the rocket beamed back live footage of the booster ascending skyward. However, the launch video did not show any signs of the liquid oxygen blanket unzipping and being yanked free from the rocket by ground tethers as planned. As the vehicle climbed higher, a white blanket presumably the cover Shotwell had mentioned could be seen flapping wildly in the onboard video. Large pieces appeared to rip away at T+plus 20 seconds due to the rocket's increasing speed. The vehicle had a noticeable rolling motion, rocking back and forth a bit, and then at T+plus 26 seconds rapidly pitched over when its fiery engine plume became greatly distorted. "This is the RCO, we have an active track with the radar," the Range Safety officer announced. Just moments later the rocket impacted the ocean, apparently on its side, at about T+plus 41 seconds. Did the blanket play a role? Was the engine damaged? Did the nozzle fail? Investigators are beginning to sift through the data collected during the brief flight to construct a full picture of the launch. "We did lose the vehicle," Shotwell said in announcing the failure. "Clearly this is a setback. But we are in this for the long haul. We will proceed with follow-up information as we learn it." In a pre-launch press briefing last November before the first attempt to fly the Falcon 1, Musk acknowledged the difficulty in rocketry. Successfully launching a rocket requires everything to go right, and history is littered with failed inaugural flights. Musk compared the maiden flight with trying to develop perfect software. "It is like...if you had a very complex piece of software that you test pieces of but you can't test the whole thing together until you ran it for the first time, nor could you test it on the exact computer that it had to run for the first time. But when it does run for the first time it can have no bugs. When was the last time you saw a piece of software that met that criteria?" SpaceX had planned to launch its second Falcon 1 rocket with an experimental communications satellite for the U.S. Naval Research Laboratory in three to six months from the company's pad at Vandenberg Air Force Base in California. How Friday's failure will change those plans is not clear.
0015 GMT (7:15 p.m. EST Fri.)
2326 GMT (6:26 p.m. EST) "We had a successful liftoff and Falcon made it well clear of the launch pad, but unfortunately the vehicle was lost later in the first stage burn. More information will be posted once we have had time to analyze the problem."
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2250 GMT (5:50 p.m. EST) Exactly when failure struck is not clear. We do not know if the loss of video was caused by the vehicle tumbling or a problem with the feed from Kwajalein to the U.S.
2240 GMT (5:40 p.m. EST) "Clearly this is a setback. But we are in this for the long haul. We will proceed with follow-up information as we learn it."
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THURSDAY, MARCH 23, 2006 "No major issues were discovered following the static fire, but as a cautionary measure, we are going to take one more day to review data and verify system functionality," Elon Musk said in a statement. Launch is now scheduled for 4 p.m. EST (2100 GMT) on Friday.
WEDNESDAY, MARCH 22, 2006 A countdown dress rehearsal held Tuesday culminated with a brief firing of the rocket's main engine on the launch pad. SpaceX has built its pad on Omelek, part of the Marshall Island chain in the Kwajalein Atoll. The site permits flying rockets on trajectories to reach either polar or equatorial orbits -- an advantage not practical from the U.S. mainland. The first payload for the Falcon 1 rocket is the Air Force Academy's cadet-built FalconSat 2 space plasma probe. It will be delivered into a 250 by 310 mile orbit inclined 39 degrees to the equator during the launch. The long-delayed mission will begin with ignition of the Merlin first stage main engine. The kerosene/liquid oxygen engine roars to full throttle as the countdown passes the T-0 point, while undergoing a computer-controlled check of vital signs to ensure all systems are working properly before the 70-foot vehicle is unleashed to fly. Generating about 77,000 pounds of thrust, the rocket should clear its pad umbilical pole in about 7.5 seconds as it climbs away on a trail of fire. "Some rockets turn faster than others, depending upon the trajectory. In this case it is going to go almost straight up until it is out of sight," SpaceX founder Elon Musk said, predicting how the launch will appear. Falcon reaches the region of maximum aerodynamic forces, or MaxQ, at T+plus 76 seconds. Merlin consumes its supply of fuel and shuts down at T+plus 2 minutes, 49 seconds. A second later, the separation system jettisons the parachute-equipped first stage to fall into the Pacific for retrieval. The Kestrel second stage engine, operated by tank pressure and not a turbopump, is lit by redundant torch igniters at T+plus 2 minutes, 54 seconds. This firing will accelerate the rocket and payload into the targeted orbit around Earth. The two halves of the five-foot diameter nose cone separate at T+plus 3 minutes, 14 seconds, after the rocket has climbed high enough to escape the atmosphere. The FalconSat 2 spacecraft will be exposed once the shroud falls away. The second stage burns for more than seven minutes, with Kestrel producing about 7,000 pounds of thrust in vacuum, until finally shutting down at T+plus 9 minutes, 12 seconds. Deployment of FalconSat 2 occurs at T+plus 9 minutes, 30 seconds, completing the main objective of the launch. SpaceX mission designers have planned for the second stage to perform a collision avoidance maneuver to back the rocket motor away from FalconSat starting about 10 seconds after separation. Later, the stage will re-ignite the Kestrel engine to demonstrate its re-start capability, something that would be required when launching heavier payloads or flying into other types of orbits than the one FalconSat 2 will use. Back in the Pacific, a recovery ship stationed about 600 miles downrange from the launch site will retrieve the first stage, which SpaceX has built to be reusable. The stage carries Global Positioning System equipment, a radio direction finder and two sonar beacons -- one forward and one aft. Ballistic predictions and radar will be used to project the impact point and the rocket's devices will steer the recovery forces to the right spot. "We have a lot of ways of finding the stage, and we really want to bring it back no matter what shape it's in," Musk said. After being cast free from the second stage, the plummeting first stage releases a high-speed drogue chute to slow the fall, then the main chute pulls out. The splashdown speed is expected to be about 25 feet per second, Musk said. The retrieval ship will tow the stage to an atoll where waters are calm. It will be loaded aboard the vessel and brought back to the harbor in Kwajalein. The Falcon 1 rocket has been several years in the making. Initial launch attempts in November and December were foiled by technical problems. Musk hopes all of the bugs have been worked out now. Read our earlier Mission Status Center coverage. |
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