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Shuttle team attempts to recover Atlas 5 solid boosters BY JUSTIN RAY SPACEFLIGHT NOW Posted: July 10, 2003 The odds of a successful catch are somewhere between slim and none, but a space shuttle solid rocket motor retrieval team will sail into the Atlantic Ocean in hopes of snaring the spent boosters from Lockheed Martin's Atlas 5 rocket.
The 67-foot tall boosters, made by Aerojet in Sacramento, California, will fire for 90 seconds. About a half-minute later, the burned out casings jettison from the rocket's first stage to plummet into the Atlantic between 104 and 110 miles off the coast. Without the aid of parachutes, the boosters will impact the ocean five to six minutes later, approximately two miles apart, at a speed of 170 to 220 mph in waters 2,800 feet deep. In contrast, the space shuttle's solid rocket boosters are slowed by parachutes to 50 mph, splashing down in the ocean where they are recovered after every launch for refurbishment and reuse. The Atlas 5 motors are designed to be flown just once and never seen again. But engineers would love to get their hands on the new rockets for post-flight inspections to gauge how they performed. "We believe there is probably a very, very, very small, remote possibility that we are going to find anything. But in the event that we do, it would be silly of us not to have something to recuperate the solids," said Adrian Laffitte, Lockheed Martin's director of Atlas launch operations at Cape Canaveral. "We probably have a less than one percent chance that we are going to find anything. But we are going to give it a good old college try," he said in an interview about the recovery plan. "If they survive, you don't want to be sitting here saying 'I wish I had a boat out there.'"
"There is some analysis out there that says we might survive the impact. Most of the analysis says we won't. Some analysis says it is going to float and some of the analysis says it is going to sink. Since we don't have any real experience with this, it is all based on analytical data." Despite the overwhelming odds against success, officials believe the potential wealth of information that could be reaped from the boosters is worth attempting to gather up the solids -- or at least pieces of them. "The whole concept came when someone said 'what happens if one of these things survived and floats? We could get good data!' We said that is a good point," Laffitte recalls. "We can get valuable data if this recovery works. If it does, we will be the first ones to be surprised." In a deal between Lockheed Martin, prime shuttle contractor United Space Alliance and NASA, a team of 19 people will depart Port Canaveral on Wednesday aboard the solid rocket booster retrieval ship, the Liberty Star. The crew will include the expert shuttle booster recovery personnel and two Lockheed Martin workers. A pair of aircraft, outfitted with infrared cameras, will track the falling boosters from the moment they separate from the Atlas 5 vehicle. The aircraft, along with Air Force radars, will point the retrieval team to the impact zone. The planes, operated by a company called Air Scan, will be aloft during the countdown to help keep the hazard area clear of unauthorized boats.
During a shuttle booster recovery, divers insert a plug in the rocket's nozzle, pump the casing with air to expel the water and then tow it back to port. "If we recover the entire solid, that is what we will probably end up doing. If it goes in pieces, what we are really interested in is the nozzle part," Laffitte said. "The shuttle guys have looked at our solids and they say they can pretty much do the similar operation -- put the plug in, take the excess water out, let it float, grab it and then tow it in." After arriving at the shuttle solid rocket booster disassembly hangar at Cape Canaveral Air Force Station, preliminary inspections of the recovered hardware will be performed before making arrangements to transport the pieces to Aerojet. "If we were to recover it, the reason we would get an advantage is you will have a set of data to do analysis similar to what you get when you do a hot-fire," Laffitte said.
More than a year ago, the Atlas 5 booster failed an early hot-fire test because of a problem in the joint between the casing and nozzle. Officials called the discovery a "blessing" and were able to redesign the seal. Aerojet has since performed several successful hot-fires to qualify the solid booster for the upcoming debut launch. On Thursday evening, Laffitte and his team at the Atlas Spaceflight Operations Center will be in contact with the Lockheed Martin workers dispatched with the retrieval team. Within two or three hours of liftoff, it should be known if anything survived the water landing for recovery. "You got better odds at winning the lottery," Laffitte acknowledged. But anything is possible.
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Flight data file Vehicle: Atlas 5 (AV-003) Payload: Rainbow 1 Launch date: July 17, 2003 Launch window: 7:20-9:00 p.m. EDT (2320-0100 GMT) Launch site: Complex 41, Cape Canaveral AFS, Florida Satellite broadcast: AMC 1, Transponder 17, C-band Pre-launch briefing Mission preview - Our story examining the new 500-series version of Atlas 5. SRB retrieval - Our story looking at the plan to recover the Atlas 5's solid rocket boosters. Onboard cameras - A preview of what three video cameras on the rocket should see. Weather forecast - The latest forecast for launch day conditions. Launch hazard area - A map of the restricted area during liftoff. Ground track - See the trajectory the rocket will follow during its flight. Orbit insertion - Illustration of Hellas Sat's trek to geostationary orbit. Complex 41 - A tour of the Atlas 5 launch site and description of the "clean pad" concept. Atlas index - A directory of our previous Atlas launch coverage. Mars DVD Explore the Red Planet from the comfort of your home with this interactive DVD. Includes 3D glasses for viewing three-dimensional images of Mars.Columbia Report A reproduction of the official accident investigation report into the loss of the space shuttle Columbia and its crew of seven. U.S. - U.K. - E.U. - Worldwide Mars Panorama DISCOUNTED! This 360 degree image was taken by the Mars Pathfinder, which landed on the Red Planet in July 1997. The Sojourner Rover is visible in the image. U.S. Apollo 11 Mission Report Apollo 11 - The NASA Mission Reports Vol. 3 is the first comprehensive study of man's first mission to another world is revealed in all of its startling complexity. Includes DVD!U.S. - U.K. - E.U. - Worldwide Rocket DVD If you've ever watched a launch from Kennedy Space Center, Cape Canaveral, Vandenberg Air Force Base or even Kodiak Island Alaska, there's no better way to describe what you witnessed than with this DVD.U.S. - U.K. - E.U. - Worldwide Get e-mail updates Sign up for our NewsAlert service and have the latest news in astronomy and space e-mailed direct to your desktop (privacy note: your e-mail address will not be used for any other purpose). Mission Report Space Shuttle Flights 1-5: The NASA Mission Reports covers the shuttle through its test flight stage and on to the first operational flight. Includes CD-ROM.Columbia Report The official accident investigation report into the loss of the space shuttle Columbia and its crew of seven. Includes CD-ROM.U.S. Apollo 11 special patch Special collectors' patch marking the 35th anniversary of the historic Apollo 11 moon landing is now available.U.S. - U.K. - E.U. - Worldwide Inside Apollo mission control
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